Series: H 4000 | H 5500 | H 5500-50 | H 6600 | H 8000 | H 8800 | H 10000 | H 12000
ORION horizontal machining centers are designed and manufactured to deliver excellent machine precision with the use of high precision components and thermo friendly features.
Overview & Features
- Precision
- Productivity
- Ergonomics
- Reliability
- User screens
- Roller type guide-ways for all linear axes
- Precise ball-screws for all linear axes
- Electronic counter balance for the vertical axes
- Automatic centralised lubrication system
- AC servo drives for all axes
- Air blast for spindle taper cleaning
- Basic coolant system with bed wash and flood coolant
- Lamella covers on linear axes
- AC unit for electrical cabinet
- Hydraulic powerpack
- BT spindle tapper
- Absolute encoders for all axes
- 8.4″ color LCD display
- Backlash and pitch error compensation
- Rigid tapping and retract function
- Simultaneous interpolation upto 4 axes
- Linear, circular and helical interpolation
- Polar coordinate programming
- Tool life management
- Machine alarm diagnostics
- Overhead shower wash
- Energy saving function
- Operator door safety interlock
- 3 – tier signal tower lamp
- Machine lamp
- Coolant gun
- Automatic pallet changer (rotary type)
- Fanuc Oi MF with B series motors and drives
- Chip conveyor with chip trolley
- High-pressure coolant through spindle system (16 bar / 40 bar) with non-consumable filtration system
- Tool magazine capacity of 40 tools and 60 tools
- Linear scales
- Thermal compensation sensors for linear axes
- Continuous rotary table ( 0.001 deg x 360000)
- Measuring probe
- Chiller for clean coolant system
- Mist collector
- Machine color as per customer requirement
- Front gauge panel
- Hydraulic connections for fixture through rotary distributor (top side)
Specifications
| ORION SERIES 1 | |||
| AXES | ORION H 4000 | ORION H 5500 | |
| Traverse (X/Y/Z) | mm | 600 × 560 × 600 | 800 × 800 × 800 |
| Rapid Rates(X/Y/Z) | m/min | 60 | 60 |
| Max acceleration | g | 0.9 | 0.7 |
| Table top to spindle center | mm | 100-660 | 100-900 |
| Table center to spindle face | mm | 100-700 | 100-900 |
| SPINDLE- std | ORION H 4000 | ORION H 5500 | |
| Spindle taper | type | HSK A 63 |
HSK A 63/ BT 40
|
| Spindle power, Fanuc, Cont./S2 | kW | 18.5 / 22 | 18.5 / 22 |
| Maximum spindle torque, Cont./S3 | Nm | 50 / 120 | 50 / 120 |
| Spindle power, Siemens Cont. | kW | 26.4 | 26.4 |
| Maximum spindle torque, S1/S6 25% | Nm | 126 / 84 | 126 / 84 |
| Spindle speed- Fanuc (Siemens) | rpm | 12,000 (15,000) | 12,000 (15,000) |
| Spindle acceleration time – Fanuc (Siemens) | sec | 0.7 (2.5) | 0.7 (2.5) |
| Spindle bearing diameter | mm | 70 | 70 |
|
SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi
|
ORION H 4000 | ORION H 5500 | |
| Spindle power- cont./S2 | kW | – | 22/26 |
| Maximum spindle torque- cont/S3 | Nm | – | 136/302 |
| Spindle speed | rpm | – | 14,000 |
| Spindle bearing diameter | mm | – | 80 |
|
SPINDLE – HIGH TORQUE OPTION – Siemens
|
ORION H 4000 | ORION H 5500 | |
| Spindle power- cont | kW | – | 26 |
| Maximum spindle torque- cont/S6, 25% | Nm | – | 150/230 |
| Spindle speed | rpm | – | 14,000 |
| Spindle bearing diameter | mm | – | 80 |
| INDEX TABLE | ORION H 4000 | ORION H 5500 | |
| Pallet size | mm | 400 × 400 | 500 × 500 |
| Pallet type | tapped holes | tapped holes | |
| Load capacity | kg | 400 | 700 |
| Maximum job swing(dia × height) | mm | 630 × 750 | 800 × 1000 |
| Pallet height from ground level | mm | 1100 | 1100 |
| Index positions | deg | 360 × 1deg | 360 × 1deg |
| Direct drive rotary table – optional | deg | 360,000 × 0.001 deg |
360,000 × 0.001 deg
|
|
AUTOMATIC TOOL CHANGER
|
ORION H 4000 | ORION H 5500 | |
| Number of tools | No | 40(60) | 40(60) |
| Max tool diameter with adjacent pockets, full/empty | mm | 75/125 | 80/165 |
| Maximum tool length | mm | 360 | 430 |
| Maximum tool weight | kg | 8( 40T) / 12(60 T) |
8( 40T) / 12(60 T)
|
| Tool changing time- BT/HSK- retaining collet | sec | 1.0(3kg tool weight) |
2.0(1.4)(3kg tool weight)
|
| Chip to chip time(min)As per ISO 10791-9 | sec | 2.4(3kg tool weight) |
3.7(3.1)(3kg tool weight)
|
|
PALLET CHANGER
|
ORION H 4000 | ORION H 5500 | |
| Pallet change time(avg load,excluding seat check time) | sec | 9 | 9 |
|
ACCURACY AS PER ISO 230/2
|
|||
| Linear Axes | ORION H 4000 | ORION H 5500 | |
| Positioning A- with encoder (with linear scale option1) | mm | 0.010(0.008) | 0.010(0.008) |
| Positioning R- with encoder (with linear scale option1) | mm | 0.007(0.005) | 0.008(0.005) |
| ROTARY AXES | |||
| Positioning A | arc sec | 10 | 10 |
| Repeatability R | arc sec | 7 | 7 |
|
MACHINE INSTALLATION DATA
|
ORION H 4000 | ORION H 5500 | |
| Basic weight | kg | 10,000 | 12,000 |
| Floor space (machine only) W*D | mm | 2550*4525 | 2775*5283 |
| Compressed Air | bar | 6 | 6 |
| Total Connected load- Cont/30min | kVA | 40/50 | 50/60 |
| Power Supply |
3 phase, 415 V, 50 Hz
|
3 phase, 415 V, 50 Hz
|
|
|
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi
|
|||
| ORION SERIES 2 | |||||
| AXES | ORION H 5500-50 | ORION H 6600 | ORION H 8000 | ORION H 8800 | |
| Traverse (X/Y/Z) | mm | 740 × 740 × 800 | 1000 × 1000 × 1000 | 1250 × 1000 × 1000 |
1400 × 1200 × 1350
|
| Rapid Rates(X/Y/Z) | m/min | 60 | 60 | 60 | 40 |
| Max acceleration | g | 0.7 | 0.6 | 0.6 | 0.4 |
| Table top to spindle center | mm | 120-860 | 120-1120 | 120-1120 | 155-1355 |
| Table center to spindle face | mm | 20-820 | 150-1150 | 200-1200 | 200-1550 |
| SPINDLE- std | |||||
| Spindle taper | type | HSK A 100/ BT 50 | HSK A 100/ BT 50 | HSK A 100/ BT 50 |
HSK A 100/ BT 50
|
| Spindle power, Fanuc, Cont./S2 | kW | 22/ 30 | 30/37 | 30/37 | 30/37 |
| Maximum spindle torque, Cont./S3 | Nm | 249/ 414 | 353/699 | 353/699 | 353/699 |
| Spindle power, Siemens Cont. | kW | – | – | 63/63 | 63/63 |
| Maximum spindle torque, S1/S6 25% | Nm | 126/ 84 | 300 | 300 | 300 |
| Spindle speed- Fanuc (Siemens) | rpm | 10,000 | 10,000 | 10,000 | 10,000 |
| Spindle acceleration time – Fanuc (Siemens) | sec | 3 | 3 | 3 | 3 |
| Spindle bearing diameter | mm | 90 | 100 | 100 | 100 |
| SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi | |||||
| Spindle power- cont./S2 | kW | – | 30/37 | 30/37 | 30/37 |
| Maximum spindle torque- cont/S3 | Nm | – | 505/1009 | 505/1009 | 505/1009 |
| Spindle speed | rpm | – | 6,000 | 6,000 | 6,000 |
| Spindle bearing diameter | mm | – | 120 | 120 | 120 |
| SPINDLE – HIGH TORQUE OPTION – Siemens | |||||
| Spindle power- cont | kW | – | 37 | 37 | 37 |
| Maximum spindle torque- cont/S6, 25% | Nm | – | 585/885 | 585/885 | 585/885 |
| Spindle speed | rpm | – | 6,000 | 6,000 | 6,000 |
| Spindle bearing diameter | mm | – | 120 | 120 | 120 |
| INDEX TABLE | |||||
| Pallet size | mm | 500 × 500 | 630 × 630 | 800 × 800 | 800 × 800 |
| Pallet type | tapped holes | tapped holes | tapped holes | tapped holes | |
| Load capacity | kg | 700 | 1250 | 1500 | 2000 |
| Maximum job swing(dia × height) | mm | 800 × 1000 | 1050 × 1300 | 1250 × 1300 | 1450 × 1450 |
| Pallet height from ground level | mm | 1100 | 1250 | 1250 | 1250 |
| Index positions | deg | 360 × 1deg | 360 × 1deg | 360 × 1deg | 360 × 1deg |
| Direct drive rotary table – optional | deg | 360,000 × 0.001 deg | 360,000 × 0.001 deg | 360,000 × 0.001 deg |
360,000 × 0.001 deg
|
| AUTOMATIC TOOL CHANGER | |||||
| Number of tools | No | 40(60) | 60(80/120) | 60(80/120) | 60(80/120) |
| Max tool diameter with adjacent pockets, full/empty | mm | 125/250 | 125/250(315 with limit) | 125/250(315 with limit) |
125/250(315 with limit)
|
| Maximum tool length | mm | 500(410 for BT 50) | 600 | 600 | 600 |
| Maximum tool weight | kg | 20(40 T) 25 (60T) | 30 | 30 | 30 |
| Tool changing time- BT/HSK- retaining collet | sec | 2.9(2.0)(7kg tool weight) | 2.9(2.0)(7kg tool weight) | 2.9(2.0)(7kg tool weight) |
2.9(7kg tool weight)
|
| Chip to chip time(min)As per ISO 10791-9 | sec | 4.7(3.8)(7kg tool weight) | 5.1(4.2)(7kg tool weight) | 5.3(4.4)(7kg tool weight) |
6.1(7kg tool weight)
|
| PALLET CHANGER | |||||
| Pallet change time(avg load,excluding seat check time) | sec | 9 | 14 | 16 | 25 |
| ACCURACY AS PER ISO 230/2 | |||||
| Linear Axes | |||||
| Positioning A- with encoder (with linear scale option1) | mm | 0.010(0.008) | 0.010(0.008) | 0.010(0.008) | 0.010(0.008) |
| Positioning R- with encoder (with linear scale option1) | mm | 0.008(0.005) | 0.008(0.005) | 0.008(0.005) | 0.008(0.005) |
| ROTARY AXES | |||||
| Positioning A | arc sec | 10 | 10 | 10 | 12 |
| Repeatability R | arc sec | 7 | 7 | 7 | 9 |
| MACHINE INSTALLATION DATA | |||||
| Basic weight | kg | 13,000 | 20,000 | 22,000 | 26,000 |
| Floor space (machine only) W*D | mm | 3100*5300 | 3465*6222 | 3765*6472 | 3965*7150 |
| Compressed Air | bar | 6 | 6 | 6 | 6 |
| Total Connected load- Cont/30min | kVA | 50/60 | 80/90 | 80/90 | 80/90 |
| Power Supply |
3 phase, 415 V, 50 Hz
|
3 phase, 415 V, 50 Hz | 3 phase, 415 V, 50 Hz |
3 phase, 415 V, 50 Hz
|
|
| CNC SYSTEM: Fnuc Oi MF+/Mitsubishi | |||||
| ORION SERIES 3 | |||
| AXES | ORION H 10000 | ORION H 12000 | |
| Traverse (X/Y/Z) | mm | 1600 × 1400 × 1400 |
2000 × 1400 × 1400
|
| Rapid Rates(X/Y/Z) | m/min | 40 | 40 |
| Max acceleration | g | 0.4 | 0.4 |
| Table top to spindle center | mm | 120 -1520 | 120-1520 |
| Table center to spindle face | mm | 300 – 1700 | 300-1700 |
| SPINDLE- std | |||
| Spindle taper | type | HSK A 100/ BT 50 |
HSK A 100/ BT 50
|
| Spindle power, Fanuc, Cont./S2 | kW | 30/37 | 30/37 |
| Maximum spindle torque, Cont./S3 | Nm | 353/699 | 353/699 |
| Spindle power, Siemens Cont. | kW | 63/63 | 63/63 |
| Maximum spindle torque, S1/S6 25% | Nm | 300 | 300 |
| Spindle speed- Fanuc (Siemens) | rpm | 10,000 | 10,000 |
| Spindle acceleration time – Fanuc (Siemens) | sec | 3 | 3 |
| Spindle bearing diameter | mm | 100 | 100 |
| SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi | |||
| Spindle power- cont./S2 | kW | 30/37 | 30/37 |
| Maximum spindle torque- cont/S3 | Nm | 505/1009 | 505/1009 |
| Spindle speed | rpm | 6,000 | 6,000 |
| Spindle bearing diameter | mm | 120 | 120 |
| SPINDLE – HIGH TORQUE OPTION – Siemens | |||
| Spindle power- cont | kW | 37 | 37 |
| Maximum spindle torque- cont/S6, 25% | Nm | 585/885 | 585/885 |
| Spindle speed | rpm | 6,000 | 6,000 |
| Spindle bearing diameter | mm | 120 | 120 |
| INDEX TABLE | |||
| Pallet size | mm | 1000 × 1000 | 1250 × 1000 |
| Pallet type | T-slots | T-slots | |
| Load capacity | kg | 3000 | 4000 |
| Maximum job swing(dia × height) | mm | 1800 × 1400 | 2200 × 1400 |
| Pallet height from ground level | mm | 1250 | 1350 |
| Index positions | deg | – | – |
| Direct drive rotary table – optional | deg | 360,000 × 0.001 deg |
360,000 × 0.001 deg
|
| AUTOMATIC TOOL CHANGER | |||
| Number of tools | No | 60(80/120) | 60(80/120) |
| Max tool diameter with adjacent pockets, full/empty | mm | 125/250(315 with limit) |
125/250(315 with limit)
|
| Maximum tool length | mm | 600 | 600 |
| Maximum tool weight | kg | 30 | 30 |
| Tool changing time- BT/HSK- retaining collet | sec | 2.9(7kg tool weight) |
2.9(2.5)(7kg tool weight)
|
| Chip to chip time(min)As per ISO 10791-9 | sec | 6.5(7kg tool weight) |
6.5(7kg tool weight)
|
| PALLET CHANGER | |||
| Pallet change time(avg load,excluding seat check time) | sec | 35 | 40 |
| ACCURACY AS PER ISO 230/2 | |||
| Linear Axes | |||
| Positioning A- with encoder (with linear scale option1) | mm | 0.010(with scale) | 0.010(with scale) |
| Positioning R- with encoder (with linear scale option1) | mm | 0.007with scale) | 0.007with scale) |
| ROTARY AXES | |||
| Positioning A | arc sec | 12 | 20 |
| Repeatability R | arc sec | 9 | 15 |
| MACHINE INSTALLATION DATA | |||
| Basic weight | kg | 28,000 | 30,000 |
| Floor space (machine only) W*D | mm | 4430*8650 | 4830*8650 |
| Compressed Air | bar | 6 | 6 |
| Total Connected load- Cont/30min | kVA | 90/100 | 90/100 |
| Power Supply |
3 phase, 415 V, 50 Hz
|
3 phase, 415 V, 50 Hz
|
|
| CNC SYSTEM: Fnuc Oi MF+/Mitsubishi | |||